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Integrated Solutions
TUBE MILLS> ERW / HF WELDED TUBE MILLS> Pipe Cutoff Machine
Pipe Cutoff Machine
FLYING SAW
 
XFJ Series Large Size Flying Milling Saw is a large on line equipment which differs from traditional type. The tools can not only perform high-speed rotation cutting, but also travel on the orbit set forth as per the different profiles of the pipes to be cutted. The equipment features in good cut quality, free fo burr, high efficiency and low noise. It specially fit thick all  rectangular pipes, round pipes and profiles.
 
Main specification:
Applicable products: Round pipe, square pipe and rectangular pipe
Materials of applicable products: Q235-345, J55, X42-80, N80
Cutting type: Double saw blades, rotary milling type
Control system: DC drive sytems, AC servo system; PLC control
Equipment function: automatic, manual; on-line setting for long or short pipe
Characteristics: advanced computer software, simplified hardware, stable running, convenient telecommunication, entire network control enabled.
 
Models for Milling Saw 
Model
Specification
Thickness
Pipe Length
Tolerance
Tracking Speed
Saw blades
Control method
Saw length
(mm)
(mm)
(m)
(mm)
 (m/min)
 
 
(m)
XFJ219
Ф89-Ф219
3.5-7.0
6-12
±3
Max. 40
2
AC DC
9
XFJ273
Ф114-Ф273
4.0-10.0
6-12
±3
Max. 40
2
AC DC
10
XFJ325
Ф165-Ф325
5.0-12.7
6-12
±3
Max. 35
2
AC DC
11
XFJ377
Ф165-Ф377
5.0-14.0
6-15
±3
Max. 35
2
AC DC
11
XFJ406
Ф219-Ф406
6.0-16.0
6-15
±3
Max. 35
2
AC DC
11
XFJ508
Ф219-Ф508
6.0-16.0
6-18
±3
Max. 30
2
AC DC
12
XFJ630
Ф219-Ф630
6.0-22.0
6-18
±3
Max. 30
2
AC
12
 
 
 
LFJ Series Small Size Cold Saw
Tipped carbide or high speed steel saw blade
Controlled blade feed speed to complete pipe cutoff
Unlike traditional friction saw, the pipe is burr free
Fit for high precision tubes, stainless tubes and general welded tubes.
 
Models for cold saw
Type
Specification (mm)
Thickness
Pipe Length
Tolerance
Tracking speed
Saw blade
Control method
Saw length
(mm)
(m)
(mm)
(m/min)
 
 
(m)
LFJ32
Ф16-Ф32
0.6-1.6
4-10
±3
Max. 120
1
AC
4.5
LFJ50
Ф20-Ф50
0.9-2.0
4-10
±3
Max. 100
1
AC
4.5
LFJ76
Ф32-Ф76
1.2-3.5
5-10
±3
Max. 80
1
AC
5.6
LFJ89
Ф36-Ф89
1.75-4.0
6-12
±3
Max. 70
1
AC
5.8
LFJ114
Ф50-Ф114
2.0-8.0
6-12
±3
Max. 60
1
AC
6
 
Flying Friction Saw
FJ series Flying Friction Saw serves as the key equipment in the ERW mill and cold rolling mill. It could perform high precision cutting while the pipes and profiles are moving at high speed. It mainly consists of control system, drive system, mechanic body, hydraulic and pneumatic system.
 
Main specification:
Applicable products: Round pipes, square pipe and rectangular pipe
Materials of applicable products: Q235-345, J55, X42-80, N80
Cutting type: single saw blade swinging type / horizontal movement type
Control system: DC drive, AC servo; AC inverter
Equipment function: automatic, manual; on-line setting for long or short pipe
Characteristics: advanced computer software, simplified hardware, stable running, easy maintenance;
 
Model for friction saw 
Type
Specification
Thickness
Tube Length
Tolerance
Trailing speed
actuated by
Machine length
 
(mm)
(mm)
(m)
(mm)
(m/min)
 
(m)
FJ32
Ф16-Ф32
0.6-1.6
4-10
±3
Max. 120
Pneumatic
4.4
FJ50
Ф20-Ф50
0.9-2.0
4-10
±3
Max. 120
Pneumatic
4.4
FJ76
Ф32-Ф76
1.2-3.5
4-10
±3
Max. 80
Pneumatic
4.8
FJ89
Ф36-Ф89
1.75-4.0
4-12
±3
Max. 70
Pneumatic
4.8
FJ114
Ф50-Ф114
2.0-6.0
4-12
±3
Max. 70
Hydraulic
4.8
FJ165
Ф60-Ф165
2.5-7.0
4-12
±3
Max. 60
Hydraulic
4.8
FJ219
Ф89-Ф219
3.5-7.0
6-12
±3
Max. 60
Hydraulic
4.8
FJ273
Ф114-Ф273
4.0-10.0
6-12
±3
Max. 50
Hydraulic
4.8
FJ325
Ф165-Ф325
5.0-12.7
6-12
±3
Max. 40
Hydraulic
5.6
FJ377
Ф165-Ф377
5.0-12.7
6-12
±3
Max. 35
Hydraulic
6
FJ406
Ф219-Ф406
5.0-14.0
6-15
±3
Max. 35
Hydraulic
6
 
 
Flying Saw All Digital Control System
1. Utilizing the world leading 32-bit calculation module capable of nano-second data processing with response speed four times faster than the former module, thus the leap of the control system of cut-off machine from analogue control to digital control realized.
 
2. Latest coding digital processing technology can improve the precision of encoders by over 10 times.
 
3. The whole controller is of compact structure with less electron components. SMA technology is adopted for all the core components, making the system more aseismatic and totally free from the potential trouble caused by loose connection.
 
4. Various communication ports are available for convenient connection and communication with the other equipments.
 

 

Cold saw

 
Typical reference list for CNC Flying Saw
 
Friction Chop Saw
S/N
Specification
Client
Delivered
70
Φ89×6mm
Kunming Steel Group
2009.01
69
□250×10mm
IGM-TRADE Ilija i Dr.D.O.O., Macedonia
2008.11
68
Φ140×8mm
Zhangjiagang Haite Tube Co., Ltd.
2008.08
67
Φ165×6mm
Nanjing Light Industry Machine Co., Ltd.
2008.10
66
500×300mm
Inductotherm Shanghai
2008.10
65
 
Shangdong Yuding Cold Forming Profile Co.
2008.08
64
Φ273×10mm
Russia
2008.07
63
Φ165×7mm
Umran Turkey
2008.04
62
□200×14mm
Shanghai Jialeng Profile Com. Ltd.
2007.10
61
Φ114×10mm
Tianjin Youfa Pipe Com. Ltd.
2007.10
60
□200×10mm
Shijiazhuang Changcheng Welded Pipe Ltd.
2007.08
59
Φ219×8mm
JiangsuHuajia Precision Pipe Com. Ltd.
2007.09
58
□150×6mm
Wuxi Dalu Pipe Com. Ltd.
2007.09
57
Φ114×10mm
Tianjin Lifengyuanda Pipe Com. Ltd.
2007.07
56
□150×6mm
Taiyuan Huaye Equipment Institute
2007.05
55
□300×12.7mm
Taiyuan Huaye Equipment Institute
2007.05
54
□200×10mm
Shijiazhuang Zhongtai Pipe Technology Ltd.
2007.06
53
400×5.5mm
Tianjin Shuangjie Pipe Com. Ltd.
2007.04
52
Φ219×8mm
Dalian Sirite High Tech Com. Ltd.
2007.05
51
400×14mm
Shanghai Hengyuan Metallurgical Equip Ltd.
2007.06
50
400×200×9mm
Inductotherm (Shanghai) Com. Ltd.
2007.04
49
□200×10mm
Shangdong Yuding Tube Com. Ltd.
2007.05
48
□400×14.3mm
Tianjin Baicheng Commerce Com. Ltd.
2007.04
47
□254×10mm
JiangsuLiulong Pipe Com. Ltd.
2007.03
46
Φ219×8mm
Zhejiang Fusheng Industiral Com. Ltd.
2006.12
45
□250×10mm
Foshan Sunde Youjun Trading Com. Ltd.
2006.12
44
□300×12.7mm
JiangsuYulong Steel Tube Co. Ltd.
2006.12
43
Φ200×8mm
JiangsuYulong Steel Tube Co. Ltd.
2006.12
42
Φ219×8mm
Wuxi HuanhuanPipe Com. Ltd.
2006.11
41
Φ219×10mm
Tianjin Lifengyuanda Steel Com. Ltd.
2006.10
40
Φ219×6.5mm
Shijiazhuang Zhongtai Equipment Com. Ltd.
2006.10
39
Φ273×12.7mm
Shijiazhuang Zhongtai Equipment Com. Ltd.
2006.10
38
Φ355×14mm
Huludao Qixing Steel Tube Group Com. Ltd.
2006.08
37
Φ254×12.7mm
Tianjin Lianzhong Pipe Com. Ltd.
2006.02
36
Φ254×10mm
Wuxi Dalu Pipe Com. Ltd.
2006.05
35
Φ114×5mm
Kuming Steel Yuxi Project
2006.03
34
Φ219×7mm
Kuming Steel Yuxi Project
2006.04
33
Φ377×14mm
Shanghai Jialeng Profile Com. Ltd.
2006.03
32
Φ150×6mm
Shanghai Jialeng Profile Com. Ltd.
2006.02
31
Φ200×8mm
Shanghai Jialeng Profile Com. Ltd.
2006.02
30
Φ273×10mm
Tianjin Longbao Pipe Com. Ltd.
2006.02
29
Φ273×12.7mm
Tianjin Zhongshun Commerce Com. Ltd.
2006.02
28
Φ219×8 mm
Tianjin Lianfeng Pipe Com. Ltd.
2005.12
27
Φ250×12mm
Wuxi Yulong Pipe Com. Ltd.
2005.11
26
Φ426×14mm
Haicheng Coating Pipe Com. Ltd.
2005.10
25
Φ219×8mm
Shangdong Shengli Pipe Com. Ltd.
2005.08
24
Φ325×12.7mm
Shangdong Shengli Pipe Com. Ltd.
2005.08
23
Φ168×8mm
Wuxi Yulong Pipe Com. Ltd.
2005.01
22
Φ273×9mm
Guangdong Zhongshan Huajie Pipe Ltd.
2004.12
21
Φ219×8 mm
Linyi Xinyuan Pipe Com. Ltd.
2004.07
20
Φ325×12.7mm
Hengshui Jinghua Pipe Com. Ltd.
2004.05
19
Φ377×12.5mm
Kuming Steel Profile Com. Ltd.
2004.01
18
Φ254×9mm
Shengfang Shengbao Pipe Com. Ltd.
2003.12
17
Φ325×12mm
Changchun Jinheng Commerce Com. Ltd.
2003.12
16
Φ140×4mm
Kuming Steel Profile Com. Ltd.
2003.12
15
Φ219×8mm
Kuming Steel Profile Com. Ltd.
2003.12
14
Φ355×16mm
Baosteel Shanghai Steel Institute
2003.12
13
Φ600×10mm
WISCO Hankou Steel Rolling Factory
2003.04
12
Φ165×8mm
Hengshui Jinghua Pipe Group Com.
2002.10
11
Φ219×10mm
Lingyuan Steel Tube Group Com.
2002.01
10
Φ219×8mm
Hengshui Jinghua Pipe Group Com.
1998.05
9
Φ165×8mm
Gulin Leipishan Prison
1996.01
8
Φ273×10mm
Shangdong Xintai Steel Tube Factory
1996.08
7
Φ165×8mm
Tangshan Steel Coil Plant
1995.06
6
Φ165×8mm
Wuxi Electric Furnace Factory
1995.11
5
Φ165×8mm
Cangzhou Steel Tube Factory
1995.11
4
Φ165×8mm
Hengshui Jinghua Pipe Group Com.
1995.11
3
Φ219×10mm
Hangzhou Heavy Pipe Making Factory
1995.09
2
Φ165×8mm
Shangdong Zhangdian Steel Tube Factory
1994.08
1
Φ219×8mm
WISCO Hankou Steel Rolling Factory
1992.05
 
 
Milling SAW
S/N
P/N
Specification
Client
Delivery
25
XFJ426
Φ426×16mm
Heibei Changfeng Group
2009.06
24
XFJ219
Φ219×12.7mm
Kinland Goup, Huzhou
2009.05
23
XFJ325
Φ325×12.7mm
Indonesia
2009.04
22
XFJ630
Φ630×19mm
Heibei Changfeng Group
2009.04
21
XFJ406
Φ406×12.7mm
Conares Metal Supply, UAE
2009.03
20
XFJ50
Φ50×3.75mm
Conares Metal Supply, UAE
2008.11
19
XFJ355
Φ355×16mm
Tangshan Wengfeng Group
2008.12
18
XFJ630
Φ630×19mm
Liaoyang Large Diameter Pipe Co., Ltd.
2008.09
17
XFJ610
Φ610×19mm
South Africa
2008.07
16
XFJ406
Φ406×12.7mm
Umran, Turkey
2008.02
15
XFJ219
Φ219×14mm
Tianjin Youfa Pipe Com. Ltd.
2007.10
14
XFJ325
Φ325×12.7mm
WISCO Hankou Steel Rolling Factory
2007.10
13
XFJ219
Φ219×12mm
Tianjin Lifengyuanda Pipe Com. Ltd.
2007.07
12
XFJ355
Φ355×12.7mm
JiangsuJiabao Technology Pipe Com. Ltd.
2007.09
11
XFJ400
□400×16mm
Tangshan Fengnan Shunjie Profile Ltd.
2007.07
10
XFJ355
□350×14mm
Shangdong Xinnuo Industrial Com. Ltd.
2007.06
9
XFJ355
Φ355×14mm
Tianjin Shuangjie Pipe Com. Ltd.
2007.07
8
XFJ400
□400×13.7mm
Shangdong Yuding Tube Com. Ltd.
2007.05
7
XFJ355
Φ355×14mm
Tianjin Lifengyuanda Steel Com. Ltd.
2007.03
6
XFJ610
Φ610×16mm
Guangzhou Juyi Steel Tube Com. Ltd.
2007.01
5
XFJ508
Φ508×16mm
JiangsuYulong Steel Tube Co. Ltd.
2007.01
4
XFJ400
Φ400×16mm
JiangsuYulong Steel Tube Co. Ltd.
2006.12
3
XFJ430
Φ430×16mm
Shangdong Steel Group
2006.11
2
XFJ355
Φ355×14mm
Wuxi FAST Tube Com. Ltd.
2006.08
1
XFJ508
Φ508×16mm
North China Petroleum Qingxian Pipe Ltd.
2005.08