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Continuous Galvalume Line

CONTINUOUS GALVALUME LINE

The product of continuous galvalume line is a kind of strip whose surface is hot dipped with the alloy with the composition of 55% Aluminum, 43.5% Zinc and 1.5% Silicon. It has excellent corrosion-resisting properties.
 
Based on the hot dipped aluminum and galvanizing, the GL has been developed successfully, not only it has the good property of resistance to atmospheric corrosion and heat proof inoxidability of aluminum coating sheet, but also has the superior property of electrochemical protection, which make the outcut and scratched places not easy to be eroded and rusty. The main advantage is as follows:
 
(1) Smooth surface, meanwhile with excellent property of resistance to atmospheric corrosion, and the anti-corrosion life is 2-6 times higher than hot galvanizing steel sheet.
 
(2) Excellent heat proof inoxidability, and can long time maintain the color under the temperature of 300, while long time use under 500~600℃. Also it has the advantage of good waterproof property which better than hot galvanizing  and hot dipped aluminum coating steel sheet, and ii has the resistance to soil corrosion which better than hot galvanizing steel sheet. It is good material for making car muffler, discharge pipe, foodstuff drier machine, water heater and so on anti-corrosion equipments. In addition, the heat reflectivity rate is higher than 75%, which is twice of galvanizing steel sheet.
 
(3) Good painting and machining property. Having strong binding power with organic material, it is the optimal choice of base steel sheet for color organic coating. It has the similar machining and welding property with hot dipped galvanizing, and can be cold bending, punching etc, and has good appearance as well.
 
Otherwise, as the specific gravity of Aluminum is smaller than that of Zinc, the specific gravity of Aluminum Zinc alloy is only 3.7kg/dm3, and for zinc is 7.1kg/dm3, so on the condition of the same coating thickness, the Aluminum Zinc alloy is lighter, which saves the expensive coating layer metal.
 
 
Cold Rolled Strip Continuous Galvalume Line
 
Raw material
Strip spec: 0.2-1.2(1.5)mm x 600-1550mm, Cold rolled low carbon steel SPCC, SPCD, accords with JIS G 3141
Coating type
GL; weight: 60-300g/m2
Product quality
CQ, DQ, FH, accords with GB/T 2518 or JIS G 3302
Line speed
entry section 0-240mpm; process section 0-180mpm; exit 0-240mpm
Capacity
100,000 - 300,000 TPY
Energy saving
with heat recovery system from waste gas, SUNNY Patent
Annealing furnace
Radiant tubes heating, vertical or horizontal
Fuel type
Natural Gas, Liquefied Petroleum Gas, Mixed Gas, Coke Oven Gas, and Electricity
Welding machine
Automatic narrow lap seam welder
Degreasing style
Chemical degreasing+ electrolytic degreasing+ three stages water rinsing, vertical or horizontal
Zinc pot type
Ceramic induction zinc pot
Air wiper
SUNNY Patent
Skin pass mill
Four-High, wet, roll force 4000KN
Stretch leveler
Two bend units, one/two leveling unit
Passivation/anti-fingerprint
roll coating style + solidifying oven
Oiling style
Electrostatic oiling
Electric system
VVVF control system, SIEMENS elements
Automatic instrument
PLC, intelligent auto control system
 
 

 Layout Horizontal Continious Galvanizing Line

 Layout Vertical Continious Galvanizing Line

 
 
Technological Flow Sheet
Coil loading→ payoff reel→ crop shear→ welding→ degreasing(alkali spray + alkali brush+ electrolytic cleaning+ water brush + 2 stages water rinsing) → dryer→ (entry looper→) annealing and deoxidizing→ coating →control cooling→ air jet cooling→ water quenching→ dryer→ skin pass mill→ stretch leveler→ passivation→ anti-fingerprint →dryer→(exit looper→) oiling→ cutting→ tension reel→ coil unloading→ packing
 
Hot Rolled Strip Continuous Galvanizing Line
 
Raw material
Strip spec: 1.5-4.0mm x 600-1550mm, hot rolled low carbon steel with slight oil
Coating type
GL; weight: 60-300g/m2
Product quality
GB/T 2518-2004
Line speed
entry section 0-130mpm; process section 0-100mpm; exit 0-130mpm
Capacity
200,000 - 300,000 TPY
Energy saving
with heat recovery system from waste gas, SUNNY Patent
Annealing furnace
Non-oxydizing direct fired furnace (NOF) +radian tubes (RTF) horizontal
Fuel type
Natural Gas, Liquefied Petroleum Gas, Mixed Gas, Coke Oven Gas, and Electricity
Welding machine
Automatic double rolling lap seam welder
Degreasing style
Chemical degreasing+ electrolytic degreasing+ three stages water rinsing, vertical or horizontal
Zinc pot type
Ceramic induction zinc pot
Air wiper
SUNNY Patent
Skin pass mill
Four-High, wet, roll force 4000-6000KN
Stretch leveler
Two bend units, one straighten unit
Passivation/anti-fingerprint
roll coating style + solidifying oven
Oiling style
Electrostatic oiling
Electric system
VVVF control system, SIEMENS elements
Automatic instrument
PLC, intelligent auto control system